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 Molds plans   
for limestone moldings... 
  
 Plans to make molds for concrete and stone, in .pdf and .zip format.

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Ingenious plans :
These plans help to make molds of wood and polystyrene for architectural and decorative concrete and stone molding. They contain clear descriptions, dimensioned drawings, photographs, illustrations and part lists, to allow any good handyman or craftsman to easily realize molds and formworks, using traditional tools and common and cheap materials.

Very simple and cheap molds :
The majority are made of water-resistant agglomerated wood. They require juste a few material and only common tools for their realization. They are conceived to be easy to assemble and to unmould and they are usable many times.

Acces restrictions :
Some of these plans are only accessible for the readers of the eBook "the cut limestone moulders' manual". This site exists thanks to them. The reserved plans are available for download in the Moulders Workshop.
  

Gate or terrace pillars, archs, cladding and facing stones and plates, surroundings, lintels, door sills, flagstones, fountains, stone benchs, for new houses as for restoration, nothing is impossible. Let your  imagination…

Molds plans (summary) : 
Un exemple de moulePlans status : 
- Access :  Reserved (Username and Password required) : Doc only available in the Moulders Workshop.
- Access : Free : Doc for Free Download, without identification.
 Molds plans for Download :

Brique porteuse 20x27x50Brique poteau 20x27x50 Briques poteau transformée en pierres d'angle
plan-parpaing001-V1.pdf

Concrete blocks converted in corner stones.
Average cost realized by  a handyman amator :
13€ by mould
+
0.8€/block
plan-brique001-V1.pdf

Cladd on 2,3 or 4 faces
your
corner and wall air bricks
20x27x50cm
Restoration exemple of a old stone wall with red corner air bricks veneered with limestone mortar.  Corner bricks 20x27x50cm
  • Plan for the limestone cladding of concrete blocks of 15x20x50cm :field stones molding
- Size 330KB - Access : Free
  • Plan for the limestone cladding of 2 air bricks of 20x27x50cm:
- Size 95KB  - Access : Free
  • Plan for the cast of veneer or cladding stones for walls. Size 400x200x27mm :
- Size 110KB - Access : Free
  • For the realization of veneer and cladding stones, fields stones, lintels, door surrounds, columns and pilasters :
>> visite the limestone show
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  • Plan of moulds 3 elements for terrace pillars, South France old cut stone style. 
Body elements size :  30x30x50cm with mouldings
Base size : 40x40x50cm
Capital size : 40x40x18cm
This plan allows anyone to build the 3 moulds necessary for the construction of a series of pillars made of reconstituted stone, composed of a base, several body elements and a capital.

The total average cost of these pillars, moulded by a handyman amateur, is  37€/pillar for 4 pillars, including 26€ of limestone concrete by pillar.

- Size 1.3MB   - Access : Reserved   

  Fichier PDFplan-pilier001-V1-eu.pdf           Version compressées ZIP plan-pilier001-V1-eu.zip


 
Sorry, this plan is only available in the Moulders Workshop 
Informations


  • Plan of mould for a semi-circular arch composed of 7 blocks.
Size of the stones : Section 20x20cm / angle 25.7°
Opening size : 140cm nominal (custom opening possible)

This plan allows anyone to build the mould necessary for the cast, in only one step, of an arch of 7 elements made of reconstituted stone, to be integrated in a wall of 15 to 18 cm thickness, made of brick or concrete blocks.

Cost of this arch, realized by a handyman amateur : 125€ the arch
including 100€ for the mould and 25€ for the reconstituted stone

- Size 310KB  - Access : Reserved   

  Fichier PDFplan-arcade001-V1-eu.pdf             Version compressées ZIP plan-arcade001-V1-eu.zip
   
 Sorry, this plan is only available in the Moulders Workshop  Informations
 

Arcade pierre reconstituee ouverteure 140

Semi-circular arch,
made of limestone concrete,
opening 140cm,
built in a wall of old bricks,
in restoration.


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  • Plan of moulds 4 elements for gate pillars, South France old cut stone style. 
Body elements size :  30x30x50cm with mouldings
Base size : 40x40x50cm with optional assymetry
Capital size : 40x40x14cm
Coping size : 31x31x8cm pyramid-shaped
Moules pour pilier de portailThis plan allows to build the 4 moulds necessary for the construction of a series of gate pillars made of reconstituted stone, composed of a base, several body elements, a capital and a pyramid-shaped coping.

The total average cost for 2 pillars, moulded by a handyman amateur, is  49€/pillar, including 21€ of limestone concrete by pillar.

- Size 2.4MB   - Access : Reserved   

Fichier PDFplan-pilier002-V1-eu.pdf             Version compressées ZIP plan-pilier002-V1-eu.zip

 Sorry, this plan is only available in the Moulders Workshop  Informations
pilier de portail aspect vieille pierre

Gate pillar old limestone aspect, south France style.

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  • Plan of mould for a double pitch coping to cap off the top of a wall.
Coping size :  99x28x7.35cm
This plan allow to realize a mould for the casting of a coping of reconstituted stone, suited for the top of a wall of 20 to 25cm thickness.

Mould cost : less than 15€
Cast stone cost for one coping : less than 5€

- Size 102KB  - Access : Reserved   

Fichier PDFplan-chaperon001-V1-eu.pdf     Version compressées ZIP plan-chaperon001-V1-eu.zip
 Sorry, this plan is only available in the Moulders Workshop  Informations
Couvertine de muret

Wall cast stone coping 

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  • Plan of mould to cast a top rounded (convexe) coping, to cap off the top of a wall with beautiful cut limestone.
Coping size :  99x28x8cm
This plan allow to realize a mold for the casting of a coping of reconstituted stone, suited for the top of a wall of 20 to 25cm thickness.

Mould cost : less than 15€
Cast stone cost for one coping : less than 5€


- Size
115KB
  - Access : Reserved    

 Fichier PDF plan-couvertine001-V1-eu.pdf   Version compressées ZIP plan-couvertine001-V1-eu.zip
 Sorry, this plan is only available in the Moulders Workshop  Informations
couvertine ou chaperon de mur ou de muret

Wall cast stone coping 


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  • Plan of mould for 90° degree corner cladding stones (quoins), to place in an alternating or stacked position, for corner chaining.
Corner size :  440x240x330x40mm or 360x180x330x40mm
This plan allow to realize a mould for the cast of cladding stones with 90° degree angle. These cast stones can be applied to the exterior or interior walls of a house, on the corners or on the doors or the windows surroundings.

Mould cost : less than 15€
Cost for one corner stone : less than 1.5€
- Size 110KB  - Access : Reserved    

Fichier PDFplan-chaine-angle001-V2-eu.pdf   Version compressées ZIP plan-chaine-angle001-V2-eu.zip

 Sorry, this plan is only available in the Moulders Workshop  Informations


chaine d'angle pierre reconstituée

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  • Plan of mould for the cast of lintel cladding stones with 90° degree angle. 
Lintel size :  up to 180x43x24x4cm
This plan allow to make a mould to cast monolithic or arch-stone lintel cladding stones. These stones could be glued on the 90° degree angle of a brick or concrete lintel, to form a traditional limestone lintel, for doors or windows with an opening up to 120cm.

Mould cost : less than 40€
Cost for a 180cm lintel cladding : less than 10€

- Size 150KB  - Access : Reserved    

Fichier PDFplan-linteau-claveaux001-V1-eu.pdf    Version compressées ZIP plan-linteau-claveaux001-V1-eu.zip

 Sorry, this plan is only available in the Moulders Workshop  Informations
linteau à claveaux en pierre reconstituée
 
Linteaux monolithe et à claveaux

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  • Plan for a multi-lintel mould, to cast monolithic lintels or to clad a air brick or concrete pre-lintel with reconstituted stone. 
Lintel size :  up to 180x43x24cm
A plan to make the mould to cast an entire lintel of reconstituted stone, or to change a common brick or concrete pre-lintel in a true limestone lintel. With 2 or 4 separators placed in the mould, it is possible to make a arch-stone lintel composed on 3 or 5 separated blocks, with a key stone in the centre.
In case of pre-lintel cladding, the stone blocks could be formed by cuting the cladding with a disc-saw, to simulate an arch-stone lintel.
Use for doors and windows surroundings up to 140cm opening (or more).

Mould cost : less than 35€

Cost of stone for a 180x40x24cm monolithic lintel : less than 25€

- Size 200KB  - Access : Reserved    

Fichier PDFplan-multi-linteau001-V1-eu.pdf     Version compressées ZIP plan-multi-linteau001-V1-eu.zip

 Sorry, this plan is only available in the Moulders Workshop  Informations
linteau monolithe

Monolithic cast stone lintel

Parement de briques pré-linteau

Pre-lintel cladding



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  • Very simple plan of mould for a little cast stone window box.
Window box size :  up to 280x250x140mm
This plan allow to easy realize a mould with counter-mould using recycled plastic cans. It is possible to cast nice limestone window box with this mold and its variations.


- Size 390KB  - Access : Reserved    

Fichier PDFplan-jardiniere-001-V2-eu.pdf        Version compressées ZIP plan-jardiniere-001-V2-eu.zip

 Sorry, this plan is only available in the Moulders Workshop  Informations



jardinière en pierre reconstituée

Bidons recyclés en moules

  • Polystyrene Method and Plans to create your own Tools for polystyrene foam cutting.
These tools and methods will allow you to make complexe molds and formworks for concrete and stone architectural, decorative and landscaping creations, in building restoration and self-building.

The CardBoardJig Method : 
A very powerful method to create quickly and without fatigue, with styrofoam, molds and formworks with complex shapes and moldings.
Access : Reserved    
Fichier PDFcardboardjig-method.pdf

The Jigs synchronization :
Learning to synchronize in the CadBoardJig Method, to achieve the most accurate styrofoam cuts.
Access : Reserved    
Fichier PDFjigs-synchronization.pdf

A set Basic hot-wire bow for polystyrene cutting :
A very simple hot-wire saw, with a common lighting transformer, made in about thirty minutes, to make your firsts styrofoam molds.
Access : Reserved    
Fichier PDFbasic-hot-wire-styro-cutting-bow.pdf


An advanced aluminium hot-wire linear saw for polystyrene cutting :
An advanced tool, easier to handle, for the experienced molders who want to make more serious polystyrene molds, with cuts up to 1 m long.
Access : Reserved    
Fichier PDFadvanced-hot-wire-styro-cutting-bow.pdf

A 12V 60W Power Supply for hot-wire polystyrene foam cutting:
A power supply with a dimmer, easy to make, for a hot-wire up to 800 mm long,  with heating current adjustement.
Access : Reserved    
Fichier PDFhot-wire-12V-power-supply.pdf


A 24V 120W
Power Supply for hot-wire polystyrene foam cutting:
An advanced power supply with a dimmer and a galvanometer, for a hot-wire up to 1400mm long,  with heating current adjustement and control.
Access : Reserved    
Fichier PDFhot-wire-24V-power-supply.pdf  (comming soon)

The Polystyrene Solution
for Molders



Moldings and cornices molds


Columns molds


Make your own cutting tools


and learn the technique



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  • Protocol of tests and measurements for the evaluation of reconstituted stone, destined to private individuals.

Test Protocol :  16 pages, 12 illustrations, 3 charts

This document provide a simple method to characterize the mechanical and physical properties of the stones (flexion and compression strength, water absorption, frost resistance...). The test protocol can be implemented by anyone having a bathroom scale, a kitchen scale and a deep-freezer.



- Size 970KB  - Access : Reserved    

Fichier PDFtest-protocole-V1-eu.pdf        Version compressées ZIP test-protocole-V1.zip



 Sorry, this plan is only available in the Moulders Workshop  Informations
Test absorption d'eau

Test rupture en flexion 3 points

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